SmartStorage FRP2, T-type

The SmartStorage FRP2, T-type is a semi-automatic storage system designed for flatbed dies, rotary dies and printing plates ( stereos / clichés). It features a touchscreen PC, remote access devices, and advanced software functions, with additional options available to enhance efficiency.

Unlike fully automated systems, SmartStorage provides semi-automatic assistance through automatic location identification and precise pick-and-place functionality, reducing human error while maintaining operational flexibility.

Optimized space and smart operation

This double-rack storage system is perfect for facilities with sufficient space where a single-rack setup may not provide enough capacity. The overhead-mounted crane allows for smooth operation, and when not in use, it can be “parked” higher up to free passage in front of the storage.

The manually moved crane is guided by intelligent software, ensuring precise positioning and safe handling. The motor-driven hoist with steel wire enables smooth lifting, essential for protecting both dies and storage infrastructure.

Advanced software and safety features:

Every BCM SmartStorage includes:

• Remote access devices for online support
• PC with touchscreen and user-friendly interface
• Camera-assisted operation for precision handling
• Software-controlled lifting & lowering to prevent collisions
• Database management for organized tool storage
• Compatibility with Industry 4.0, Report Module, and ID Tag integration

Operator-guided efficiency:

The operator inputs the required tool (die or printing plate) into the touchscreen interface, and the system automatically identifies the exact storage position. The crane software ensures precise movement, eliminating operator errors and preventing damage to both tools and storage.

For customers seeking a smart, semi-automatic solution without full automation (AutoStorage), the SmartStorage FRP2, T-type is an excellent choice.

Efficient tool handling with trolleys:

The storage trolleys, designed to hold three cassettes as standard, three double rotary dies or four single rotary dies, are easily maneuvered by a single operator. Separate trolleys can be made for the printing plates, but they can also be on a combined trolley with the flatbed dies or rotary dies. Each cassette contains a complete die set for production (cutting die, stripping die, guillotine board, and printing drawing).

The crane supports 360-degree rotation and during operation, the operator brings the trolley directly into the storage area and places it within arm’s reach. This minimizes walking distance, reduces physical strain, and significantly enhances efficiency during loading and unloading.

For manufacturers looking to enhance efficiency, safety, and precision without full automation, BCM SmartStorage FRP2, T-type is the optimal choice.