ROTARY DIE STORAGE

Product description

This semi-automatic double rack storage for rotary dies, with an overhead-mounted crane, has a high capacity but a small footprint in the factory, especially if the storage system can be built high. By having two racks instead of one rack, our customers are doubling the capacity, but at the same time only increasing the footprint by app. 50%. When the storage is not in use, the operator can “park” the crane higher up in the storage to give space for free passage between the two racks in the storage.

The storage structure is built mainly from galvanized steel. The hoist is motor driven with steel-wire and ensures precise positioning and smooth operation, a requirement for the software programs in bcm SmartStorage solutions. The crane and the crane rails are a combination of aluminium, galvanized steel and powder-coated steel.

All bcm SmartStorages have as standard: Remote access devices for on-line support, PC with touchscreen, clear icons for easy operation, database, camera on crane and software-controlled lifting and lowering to avoid any collisions inside the storage. Also incorporated is the needed software for the semi-automatic processes, and it is prepared for multiple options such as “Industry 4.0”, “Report Module” and “ID Tags on all parts”.

When operating the bcm SmartStorage cranes the operator first enters the tools required. Each die has their own unique position in the storage which is entered into the PC. By entering the tool number on the touch screen the crane knows exactly where to drive and how to position itself correctly. Thus, when the operator moves the crane manually, he will have the software to tell him when he is in the right position. Only then he can move into the storage and take out the tools needed. Moving in and out and lifting and lowering is also controlled by the crane software. In this way operator mistakes are eliminated, time is optimized, and the operator cannot damage either storage or tools because the crane’s software is controlling all these movements.

The bcm SmartStorage R2, T-type can also be combined in a storage solution containing printing plates. The printing plates are placed in the lowest level of the storage and handled manually without use of crane.

The trolleys for the storage are on wheels and designed to contain 3 double-dies or 4 single dies as standard. Customized trolleys are available at bcm transtech. The trolleys can be placed in a garage or anywhere in the aisles of the storage area as this crane can rotate 360 degrees. The trolleys are easy to handle and can be pushed by just one person.