PrimeStorage RP1, F-type

The BCM PrimeStorage RP1, F-type is a manual storage system designed for rotary dies and printing plates (stereos / Clichés). Trusted across the corrugated industry, it delivers reliable space utilization and long‑term performance in facilities with limited floor space. Its robust construction, user‑friendly operation, and smart design make it a highly efficient and cost‑effective alternative to fully automated systems

Optimized space and smart operation

This single-rack layout features a front‑mounted, manually operated crane. It is ideal for production areas where a dual‑rack system cannot fit. The crane does not rotate; however, when not in use, operators can park it in a raised position to maintain clear access in front of the storage.

The system accommodates both single and double rotary dies, depending on customer needs. For smaller rotary dies, BCM recommends the vertical hanging solution: BCM PrimeRack R1‑2, MV‑type. Printing plates sit on the lowest storage level and are handled manually.

Advanced software and safety features

Although the PrimeStorage RP1, F‑type operates manually and does not include the automated software found in BCM SmartStorage or AutoStorage systems, it still incorporates several intelligent design elements that enhance safety and efficiency.

Every BCM PrimeStorage includes:

• Camera-assisted operation for accurate lifting and lowering
• Easy to use – easy to teach
• Highly versatile functionality
• Numbered signage for efficient tool organization and identification
• Safety-first design: operators must work alone in the aisle during crane operation

For long‑lasting durability, the storage structure is built primarily from galvanized steel. The crane and rails use a combination of aluminum, galvanized steel, and powder‑coated steel to ensure mechanical precision and high stability.

Operator-guided efficiency

The operator guides the crane manually. It moves along the overhead rails, while the motor‑assisted vertical sleigh enables smooth, efficient lifting and lowering. This design allows operators to handle tools safely and confidently—even in taller storage setups.

A camera monitor provides clear visual guidance, helping the operator position the gripper accurately when picking up or placing dies or plates. This significantly reduces the risk of collisions or damage.

Efficient tool handling with trolleys

BCM’s storage trolleys hold three double‑dies, four single‑dies, or multiple ASP8 profiles as standard. When necessary, BCM can customize trolleys to store rotary dies and printing plates together or to match specific production needs. Each trolley mounts on wheels and is designed for smooth maneuvering by a single operator.

During operation, the operator brings the trolley directly into the storage aisle and positions it within arm’s reach. This approach reduces walking distance, lowers physical strain, and significantly speeds up loading and unloading.

A proven and high‑performance manual storage solution

For manufacturers looking to improve organization, safety, and handling of rotary dies and printing plates—without investing in full automation—the BCM PrimeStorage RP1, F-type offers a proven, high-performance solution.