PrimeStorage RP1, T-type

The BCM PrimeStorage RP1, T-type is a manual storage system designed for rotary dies and printing plates ( stereos / Clichés). Trusted throughout the corrugated industry, it helps facilities maximize space while maintaining long‑term performance in areas with limited floor space. Its robust construction, user‑friendly operation, and smart design make it a highly efficient and cost‑effective alternative to fully automated systems.

Optimized space and smart operation

This single-rack layout single‑rack layout features an overhead‑mounted, manually operated crane. The configuration works especially well in production areas where a double‑rack setup is not possible. The crane rotates 360 degrees, allowing tool delivery in any direction and eliminating the need for dedicated garages. When not in use, operators can park the crane in a raised position to maintain clear access in front of the storage.

The system supports both single and double rotary dies, depending on your needs. For smaller rotary dies, BCM recommends the vertical hanging solution: BCM PrimeRack R1‑2, MV‑type. Printing plates occupy the lowest storage level and are handled manually.

Advanced software and safety features

Although the PrimeStorage RP1 does not include the automated software found in BCM SmartStorage or AutoStorage solutions, it still incorporates several smart design elements that enhance safety and efficiency.

Every BCM PrimeStorage includes:

• Camera-assisted operation for accurate lifting and lowering
• Easy to use – easy to teach
• Highly versatile functionality
• Numbered signage for efficient tool organization and identification
• Safety-first design: operators must work alone in the aisle during crane operation

For long‑term durability, the main storage structure is built from galvanized steel. The crane and its rails use a combination of aluminum, galvanized steel, and powder‑coated steel to ensure precision and strength.

Operator-guided efficiency

The operator guides the crane manually along the overhead rails, while the motor‑assisted vertical sleigh enables smooth, efficient lifting and lowering. This design allows operators to handle tools safely—even in tall storage configurations.

A camera monitor provides clear visual guidance, helping operators position the gripper accurately when picking up or placing rotary dies. This greatly reduces the risk of collisions or accidental damage.

Efficient tool handling with trolleys

BCM storage trolleys are built to hold three double‑dies, four single‑dies, or multiple ASP8 profiles as standard. When needed, BCM can customize trolleys to store rotary dies and printing plates in a combined setup or to meet specific production requirements. Every trolley includes wheels for easy maneuvering by a single operator.

During operation, the operator rolls the trolley directly into the storage aisle and positions it within arm’s reach. This approach minimizes walking distance, reduces physical strain, and significantly improves efficiency during loading and unloading.

A proven manual storage solution for rotary dies and printing plates

For manufacturers seeking better organization, improved safety, and efficient handling of rotary dies and printing plates—without investing in full automation—the BCM PrimeStorage RP1, T‑type delivers a reliable and high‑performance solution.