PrimeStorage RP2, T-type

The BCM PrimeStorage RP2, T-type is a manual storage system designed for rotary dies and printing plates (stereos / clichés). Widely trusted across the corrugated industry, it maximizes space efficiency while delivering long‑term performance in facilities with limited floor space. Its robust construction, user‑friendly operation, and smart layout make it a highly efficient and cost‑effective alternative to fully automated systems.

Optimized space and smart operation

This double-rack layout with an overhead-mounted, manually operated crane is an ideal setup for facilities that need more capacity than a single‑rack system can provide. The crane supports full 360‑degree rotation, allowing tool delivery in any direction and eliminating the need for dedicated garages. When the crane is not in use, the operator can park it in an elevated position to maintain free access in front of the storage.

This system accommodates both single and double rotary dies, depending on your requirements. For smaller rotary dies, BCM recommends the vertical hanging solution: BCM PrimeRack R1‑2, MV‑type. Printing plates sit on the lowest level of the storage and are handled manually.

Advanced software and safety features

Although the PrimeStorage RP2 operates manually and does not include the automation software used in BCM SmartStorage or AutoStorage systems, it still incorporates several intelligent safety and efficiency features.

Every BCM PrimeStorage includes:
• Camera-assisted operation for accurate lifting and lowering
• Easy to use – easy to teach
• Highly versatile functionality
• Numbered signage for efficient tool organization and identification
• Safety-first design: operators must work alone in the aisle during crane operation

The storage structure is built primarily from galvanized steel, while the crane and crane rails are constructed using a combination of aluminum, galvanized steel, and powder-coated steel for long-lasting durability and mechanical precision.

Operator-guided efficiency

The operator guides the crane manually along the overhead rails, while the motor‑assisted vertical sleigh ensures smooth lifting and lowering. This combination enables safe, controlled handling—especially in taller storage installations.

A built‑in camera monitor supports accurate positioning of the gripper. As a result, operators can pick up or place rotary dies with greater precision and significantly lower the risk of collisions or damage.

Efficient tool handling with trolleys

BCM’s storage trolleys hold three double‑dies, four single‑dies, or multiple ASP8 profiles as standard. When required, BCM can customize trolleys to carry both rotary dies and printing plates in a combined setup or to meet specific production needs. Each trolley is wheel‑mounted and designed for easy maneuvering by a single operator.

During operation, the operator brings the trolley directly into the storage area and positions it within arm’s reach. This approach reduces walking distance, lowers physical strain, and significantly speeds up loading and unloading.

A high‑performance manual storage solution

For manufacturers seeking to improve organization, safety, and handling of rotary dies and printing plates—without the cost of full automation—the BCM PrimeStorage RP2, T‑type delivers a proven, high‑performance solution.