Mobilator Curved

The BCM Curved Mobilator is a specialized lifting and transfer system that handles rotary cutting dies with maximum safety and efficiency. Designed specifically for closed die cutters such as the Göpfert Evolution HBL, it uses a curved crane rail that guides the die directly through the cutter’s access opening and into the cylinder. As a result, operators achieve a seamless transfer process that minimizes manual handling and ensures precise positioning every time.

Smart handling, tailored to machine layout

• Curved rail system – BCM engineers custom crane rail curves to match the machine layout and cutter access. Because of this, the rotary die travels smoothly and safely into the cutting position.
• 90-degree tilt function – Once connected, operators can tilt the die into a vertical position which allows the die to pass through narrow access points in closed machines.
• Single-operator use – A single operator can lift, rotate, and mount the die into the converting machine without additional assistance.
• Minimal floor space required – The curved Mobilator typically sits between the rotary die storage area and the cutter. This placement enables direct tool transfer with minimal movement.
• Enhanced ergonomics – The system eliminates heavy lifting. In turn, it reduces strain and supports long-term operator well‑being.

Every BCM Mobilator includes

• An operator-friendly handling head with secure die attachment.
• A durable rail system built from galvanized and powder-coated steel.
• Full compatibility with BCM trolleys and storage systems.
• A customized gantry rail system matched to the machine and floor layout.
• On-site operator training for safe and efficient use.
• Ergonomic handling that eliminates heavy, awkward lifting.

Efficient integration with rotary die storage

The curved Mobilator works especially well when rotary dies are stored near the converting line. In practice, operators can pick up dies directly from BCM rotary die trolleys—either standing or hanging—mount them onto the Mobilator, and insert them into the machine with only a few steps. This streamlined workflow significantly reduces handling time and boosts overall productivity.

The optimal solution for direct in‑machine die loading

Ultimately, manufacturers who want to place rotary dies directly into die cutters with minimal handling will find the BCM Curved Mobilator to be the ideal choice. It combines safety, efficiency, and precise in‑machine positioning in one highly effective system.