PrimeStorage FR2, T-type

The BCM PrimeStorage FR2, T-type is a manual storage system designed for flatbed dies and rotary dies. Recognized as one of the most trusted manual storage solutions in the corrugated industry, it maximizes space efficiency while delivering long‑term performance in facilities with limited floor space. Its robust construction, user‑friendly operation, and smart design make it a highly efficient and cost‑effective alternative to fully automated system.

Optimized space and smart operation

The double‑rack layout includes an overhead‑mounted, manually operated crane. This configuration is ideal for facilities that require more storage capacity than a single‑rack solution can offer. The crane rotates 360 degrees, allowing tool delivery in any direction and eliminating the need for dedicated garages. When not in use, operators can park the crane in a raised position to maintain clear access in front of the storage.

This storage type handles both single and double rotary dies, depending on customer needs. For smaller rotary dies, BCM recommends the vertical hanging solution: BCM PrimeRack R1‑2, MV‑type. Printing plates sit on the lowest storage level and are handled manually.

Advanced software and safety features

While the PrimeStorage FR2 does not include the automated software of BCM SmartStorage or AutoStorage systems, it still integrates intelligent design elements that support safe and efficient manual handling.

Every BCM PrimeStorage includes:

• Camera-assisted operation for accurate lifting and lowering
• Easy to use – easy to teach
• Highly versatile functionality
• Numbered signage for efficient tool organization and identification
• Safety-first design: operators must work alone in the aisle during crane operation

For long‑lasting durability, the storage structure uses primarily galvanized steel. The crane and rails combine aluminum, galvanized steel, and powder‑coated steel to ensure mechanical precision.

Operator-guided efficiency

The operator guides the crane manually. It moves along the overhead rails, while the motor‑assisted vertical sleigh provides efficient lifting and lowering. As a result, operators can handle tools smoothly and safely—even in tall storage installations.

A camera monitor enhances accuracy by helping the operator position the gripper precisely when picking up or placing dies. This greatly reduces the risk of collisions or damage.

Efficient tool handling with trolleys

BCM’s storage trolleys hold three cassettes, three double‑dies, or four single‑dies as standard. When needed, BCM can customize trolleys for combined setups, such as rotary dies and printing plates stored together. Each trolley sits on wheels and is designed for effortless maneuvering by a single operator.

Every cassette contains a complete die set for production—cutting die, stripping die, guillotine board, and printing drawing.

During operation, the operator rolls the trolley directly into the storage area and positions it within arm’s reach. This reduces walking distance, lowers physical strain, and significantly speeds up loading and unloading.

A proven manual storage solution for flatbed and rotary dies

For manufacturers looking to improve organization, safety, and handling of flatbed and rotary dies—without investing in full automation—the BCM PrimeStorage FR2, T‑type offers a proven, high‑performance solution.