PrimeStorage R1, F-type

The BCM PrimeStorage R1, F-type is a manual storage system designed for rotary dies. Trusted across the corrugated industry, it delivers excellent space utilization and long‑term performance in facilities with limited floor space. Its robust construction, user‑friendly operation, and smart design make it a highly efficient and cost‑effective alternative to fully automated systems.

Optimized space and smart operation

This single-rack layout features a front‑mounted, manually operated crane. It is ideal for production areas where a dual‑rack configuration is not possible. The crane does not rotate; however, when not in use, operators can park it in a raised position to maintain clear access in front of the storage.

This storage solution accommodates both single and double rotary dies, depending on customer needs. For smaller rotary dies, BCM recommends the vertical hanging system: BCM PrimeRack R1‑2, MV‑type.

Advanced software and safety features

Although the PrimeStorage R1 operates manually and does not include the automation software found in BCM SmartStorage or AutoStorage systems, it still incorporates intelligent design features that support safe and efficient handling.

Every BCM PrimeStorage includes:

• Camera-assisted operation for accurate lifting and lowering
• Easy to use – easy to teach
• Highly versatile functionality
• Numbered signage for efficient tool organization and identification
• Safety-first design: operators must work alone in the aisle during crane operation

For long‑term durability, the structure uses primarily galvanized steel, while the crane and crane rails combine aluminum, galvanized steel, and powder‑coated steel to ensure mechanical strength and precision.

Operator-guided efficiency

The crane is fully guided by the operator. It moves manually along the overhead rails, while the motor‑assisted vertical sleigh ensures smooth and efficient lifting and lowering. Thanks to this combination, operators can handle dies safely—even in tall storage setups.

A camera monitor enhances accuracy by helping the operator position the gripper correctly when picking up or placing rotary dies. As a result, the system significantly reduces the risk of collisions or damage.

Efficient tool handling with trolleys

Standard BCM storage trolleys hold three double‑dies or four single‑dies. When necessary, BCM can customize trolleys to fit specific storage or production requirements. Every trolley is mounted on wheels and is easy for a single operator to maneuver.

During operation, the operator brings the trolley directly into the storage area and places it within arm’s reach. This workflow shortens walking distance, minimizes physical strain, and greatly increases loading and unloading efficiency.

A proven manual storage solution for rotary dies

For manufacturers looking to improve organization, safety, and handling of rotary dies—without investing in full automation—the BCM PrimeStorage R1, F-type offers a proven, high-performance solution.