SmartStorage FR2, T-type

The BCM SmartStorage FR2, T-type is a semi-automatic storage system designed for flatbed dies and rotary dies. It features a touchscreen PC, remote access devices, and advanced software functions, with additional options available to enhance efficiency.

Unlike fully automated systems, SmartStorage provides semi-automatic assistance through automatic location identification and precise pick-and-place functionality, reducing human error while maintaining operational flexibility.

Optimized space and smart operation:

This double-rack storage system is perfect for facilities with sufficient space where a single-rack setup may not provide enough capacity. The overhead-mounted crane allows for smooth operation, and when not in use, it can be “parked” higher up to free passage in front of the storage.

The manually moved crane is guided by intelligent software, ensuring precise positioning and safe handling. The motor-driven hoist with steel wire enables smooth lifting, essential for protecting both dies and storage infrastructure.

Advanced software and safety features:

Every BCM SmartStorage includes:

• Remote access devices for online support
• PC with touchscreen and user-friendly interface
• Camera-assisted operation for precision handling
• Software-controlled lifting & lowering to prevent collisions
• Database management for organized tool storage

Compatibility with Industry 4.0, Report Module, and ID Tag integration

Operator-guided efficiency:

The operator inputs the required tool (die or printing plate) into the touchscreen interface, and the system automatically identifies the exact storage position. The crane software ensures precise movement, eliminating operator errors and preventing damage to both tools and storage.

Rotary dies can be organized as either single or double dies in BCM storages. This must be specified during the specification phase. Choosing double dies provides approximately 20-25% additional storage capacity compared to single dies. However, the greatest advantage of double dies is that the operator only needs to retrieve them once for a complete set of two half-shell dies, reducing manpower requirements for the entire operation.

For customers seeking a smart, semi-automatic solution without full automation (AutoStorage), the SmartStorage FR2, T-type is an excellent choice as a die storage solution. It can be integrated with printing plate storage, where plates are placed on the lower level and handled manually.

Efficient tool handling with trolleys:

The storage trolleys, designed to hold three cassettes, three double-rotary dies or four single- rotary dies as standard, are easily maneuvered by a single operator. If the customer has both flatbed dies and rotary dies they must have trolleys for each type. Customized trolleys are available. Each cassette contains a complete die set for production (cutting die, stripping die, guillotine board, and printing drawing)

The crane supports 360-degree rotation and during operation, the operator brings the trolley directly into the storage area and places it within arm’s reach. This minimizes walking distance, reduces physical strain, and significantly enhances efficiency during loading and unloading.

For manufacturers looking to enhance efficiency, safety, and precision without full automation, BCM SmartStorage FR2, T-type is the optimal choice.