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SmartStorage FR2, T-type
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The BCM SmartStorage FR2, T-type is a semi-automatic storage system designed for flatbed dies (F) and rotary dies (R). Moreover, it features a double‑rack setup (2) and a T‑type crane that ensures precise and reliable handling. Although the crane is manually moved, the system still enhances efficiency because storage positioning, lifting, and lowering are semi‑automated. As a result, operators experience smoother workflows, improved accuracy, and overall better productivity.
The BCM SmartStorage FR2, T-type is a semi-automatic storage system designed for flatbed dies and rotary dies. It combines intelligent software, a touchscreen PC, and remote-access support to streamline daily operations. Moreover, several optional features are available to boost productivity even further.
Unlike fully automated systems, SmartStorage offers targeted semi‑automatic assistance. It automatically identifies storage locations and features precise pick‑and‑place functionality. As a result, it reduces human error while maintaining the flexibility operators need in a dynamic production environment.
With its double‑rack construction, the SmartStorage RP1, F-type is ideal for facilities where a single-rack system simply isn’t sufficient. The overhead-mounted crane moves smoothly across the storage area, and when idle, it can be parked in an elevated position to keep the passageway clear.
Additionally, the operator‑guided crane—supported by intelligent software—ensures accurate positioning and safe handling at all times. The motor‑driven hoist equipped with a steel wire delivers gentle, controlled lifting, which helps protect both the tools and the storage infrastructure
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Every BCM SmartStorage includes:
To retrieve a tool, the operator simply selects the required die or printing plate on the touchscreen. The system instantly identifies the correct storage location, after which the crane software ensures precise movement and collision free handling. This reduces operator mistakes and minimizes the risk of damage to tools or storage components.
BCM storages let you organize rotary dies as single dies or as double dies, depending on how you want to utilize the available space. You select the preferred configuration during the specification phase.
Choosing double dies means stacking two rotary dies in one storage position, carefully aligned to ensure safe handling. This approach increases storage capacity by approximately 20–25% because it uses the available vertical space more efficiently.
Even more importantly, double dies streamline handling: the operator retrieves one combined unit instead of two separate dies. This reduces walking, lifting, and overall manpower—making the entire workflow faster and more efficient.
For customers seeking a smart, semi-automatic solution without committing to full automation (AutoStorage), the SmartStorage FR2, T-type is an excellent choice. It can be integrated with printing plate storage, where plates are placed on the lower level and handled manually.
The BCM storage trolleys are designed for easy maneuvering by a single operator. As standard, each trolley holds three cassettes, three double rotary dies or four single rotary dies.
Printing plates can be placed on dedicated trolleys or combined with flatbed and rotary dies if needed. Each cassette stores a complete die set—cutting die, stripping die, guillotine board, and printing drawing—ensuring efficient changeovers.
The crane supports 360° rotation, allowing the operator to position the trolley directly within the storage zone and keep all items within arm’s reach. This setup reduces walking distances, minimizes physical strain, and significantly speeds up loading and unloading.
For manufacturers looking to enhance efficiency, safety, and precision without moving to a fully automated AutoStorage solution—the BCM SmartStorage RP1, F‑type stands out as the optimal choice. It offers smart assistance, streamlined handling, and improved operational flow, making it a reliable partner in modern die storage and handling is the optimal choice.
Feel free to contact us and we will assist you with a customized solution.
Please submit your inquiry via this form, and we will get back to you as soon as possible.