SmartStorage RP2, T-type

The BCM SmartStorage RP2, T-type is a semi-automatic storage system designed for rotary dies (R) and printing plates / stereos / clichés (P). Moreover, it features a double‑rack setup (2) and a T‑type crane that ensures precise and reliable handling. Although the crane is manually moved, the system still enhances efficiency because storage positioning, lifting, and lowering are semi‑automated. As a result, operators experience smoother workflows, improved accuracy, and overall better productivity.


Upgrade options:
Industry 4.0 compatibleRemote access support
Scanner systemStorage report module
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Details
Tools 1:
Rotary dies
Tools 2:
Printing plates / stereos / clichés
Color:
Traffic Red (RAL 3020)
Height:
3-10 meter
No. of racks:
Double racks (2)
Automation level:
Semi-automatic crane

The SmartStorage RP2, T-type is a semi-automatic storage system designed for rotary dies and printing plates (stereos / clichés). It combines intelligent software, a touchscreen PC, and remote-access support to streamline daily operations. Moreover, several optional features are available to boost productivity even further.

Semi‑Automatic Precision with Full Flexibility

Unlike fully automated systems, SmartStorage offers targeted semi‑automatic assistance. It automatically identifies storage locations and features precise pick‑and‑place functionality. As a result, it reduces human error while maintaining the flexibility operators need in a dynamic production environment.

Optimized Space Use and Smart Operation

With its double‑rack construction, the SmartStorage RP2, T‑type is ideal for facilities where a single-rack system simply isn’t sufficient. The overhead-mounted crane moves smoothly across the storage area, and when idle, it can be parked in an elevated position to keep the passageway clear.

Additionally, the operator‑guided crane—supported by intelligent software—ensures accurate positioning and safe handling at all times. The motor‑driven hoist equipped with a steel wire delivers gentle, controlled lifting, which helps protect both the tools and the storage infrastructure.

Advanced Software and Safety Features

Every BCM SmartStorage includes:
  • Remote access devices for online support
  • PC with touchscreen and user-friendly interface
  • Camera-assisted operation for precision handling
  • Software-controlled lifting & lowering to prevent collisions
  • Database management for organized tool storage
  • Compatibility with Industry 4.0, Report Module, and ID Tag integration

Operator-Guided Efficiency

To retrieve a tool, the operator simply selects the required die or printing plate on the touchscreen. The system instantly identifies the correct storage location, after which the crane software ensures precise movement and collision‑free handling. This reduces operator mistakes and minimizes the risk of damage to tools or storage components.

For customers seeking a smart, semi-automatic solution without committing to full automation (AutoStorage), the SmartStorage RP2, T-type is an excellent choice.

Efficient Tool Handling with Trolleys

The BCM storage trolleys are designed for easy maneuvering by a single operator. As standard, each trolley holds three cassettes, three double rotary dies or four single rotary dies.

Printing plates can be placed on dedicated trolleys or combined with flatbed and rotary dies if needed. Each cassette stores a complete die set—cutting die, stripping die, guillotine board, and printing drawing—ensuring efficient changeovers.

The crane supports 360° rotation, allowing the operator to position the trolley directly within the storage zone and keep all items within arm’s reach. This setup reduces walking distances, minimizes physical strain, and significantly speeds up loading and unloading.

The Smart Choice for Modern Manufacturing

For manufacturers looking to enhance efficiency, safety, and precision without moving to a fully automated AutoStorage solution—the BCM SmartStorage RP2, T‑type stands out as the optimal choice. It offers smart assistance, streamlined handling, and improved operational flow, making it a reliable partner in modern die storage and handling.

Any questions or do you want to know more?

Feel free to contact us and we will assist you with a customized solution.